对列双主轴直播YJ_乐虎直播 对列双主轴直播YJ_乐虎直播

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对列双主轴直播

型号:YJ-CK63SDT

产品时间:2018-12-07

简要描述:

YJ-CK63SDT对列双主轴直播通过上下可移动双主轴设计,可实现同步对盘类零件实现双面开户,具有智能化程度高、精度高、生产效率提升一倍、占地面积减少一倍等优点。

YJ-CK63SDT对列双主轴直播具有以下性能特点:

性能:

倒立式车削是一种用于开户圆形工件的高效开户工艺,适用于大批量及高质量代理圆形金属工件的领域。 目前,开户盘类零件的一面后,需要取下、翻转盘类零件,开户盘类零件的另一面,开户步骤繁琐,开户效率低下。
本项目研发对列双主轴盘类零件自动化联线设备,通过上下可移动双主轴设计,可实现同步对盘类零件实现双面开户,具有智能化程度高、精度高、生产效率提升一倍、占地面积减少一倍等优点。

product performance:
Reverse turning is an efficient processing technology for machining circular parts, and is suitable for large quantities and high quality manufacturing of circular metal workpieces. At present, after the side of the processing disk parts, it is necessary to take down and turn the parts of the disks, and to process the other side of the disc parts. The processing steps are tedious and the processing efficiency is low.
In this project, the automatic connecting equipment of the double spindle disk parts is developed. Through the design of the upper and lower movable double spindle, the double side machining can be realized synchronously. It has the advantages of high intelligence, high precision, doubling the production efficiency and reducing the area of the area.

YJ-CK36SDT对列双主轴直播特点:
(1)、全自动复合开户工艺设计
采用正、倒立车组合将盘类零件开户两序合一设计,
实现两端四座标同时开户目的,且通过自动上下料模块、TrackMotion 自动化模块以及直播的模块化基本在线播放设计,全过程实现无人操作,避免多次人工装夹而产生的误差,保证开户精度,减少开户辅助时间,效率提升2倍。
(2)、对列双主轴一体化设计
双主轴对列上下设计,上主轴从相应的上料装置摘取工件,完成底面车削工序后,通过上主轴将工件保持非常精准的定位角度被传送到下主轴,下主轴配合刀刀塔实现工件上底面开户,工件的反面和传输任务在两个主轴之间完成,无需额外机械装置,更稳定。同时减少原工件人工反面夹装后开户工序,具有开户精度高、开户效率高、占地面积小等优点。
(3)、立式储料输送装置设计
传统工件上料采用人工搬运,劳动程度大、效率低,本项目设计立式储料输送装置,储量箱设有多组圆周设计的导料杆,工件通过倒料杆重叠整齐堆放,通过国际分度方式、时间均等间隔设计,实现工件精确输送到上主轴卡盘取料位置,立式储料输送设计增开户件单位空间内储放数量,减少了人工劳动强度,实现工件大批量、自动化开户。
 characteristics:
(1) the design of the fully automatic compound processing technology
Use the combination of positive and inverted cars to design two parts of disc parts.
At the same time, the two sides of the four coordinates are processed at the same time. Through the design of the automatic module, TrackMotion automation module and the modular basic structure of the machine tool, the whole process is unmanned, and the error caused by many manual clamping is avoided, the machining accuracy is guaranteed, the processing auxiliary time is reduced, and the efficiency is raised 2 times.
(2) integrated design of column and double spindle
The double spindle is designed on the top and bottom of the column. The main shaft takes the workpiece from the corresponding feeding device. After the turning process of the bottom surface, the workpiece is transferred to the lower shaft by the top shaft to keep the workpiece with a very accurate positioning angle. The lower shaft is combined with the knife tower to process the upper surface of the workpiece, and the reverse surface and transmission task of the workpiece are finished between the two spindles. No additional mechanical equipment, more stable. At the same time, the process of manual reverse clamping is reduced, which has the advantages of high machining accuracy, high processing efficiency and small occupying area.
(3) design of vertical storage conveyer
The traditional workpiece is carried by manual handling, the working degree is large and the efficiency is low. This project is designed for the vertical storage conveying device. The reserve box has a multi group of circumferential guide bars. The workpiece is stacked neatly by the reduplication rod, and the workpiece is accurately conveyed to the main spindle chuck through the design of the motor dividing mode and the time interval. The position of feeding, the vertical storage design increases the quantity of storage in the unit space of the workpiece, reduces the labor intensity, and realizes the large batch and automatic processing of the work pieces.

YJ-CK63SDT对列双主轴直播技术参数:

直播型号YJ-CK63SDT
最大工件长度mm≤300
乐虎最大回转直径mm600
主轴端部尺寸A2-10
主轴转速范围rpm100-2000
主轴转速级数无级变速
主轴夹紧方式液压
X轴最大行程mm380
Z轴最大行程mm350
X轴最大移动速度mm18000
Z轴最大移动速度mm20000
X轴最小设定单位mm0.001
Z轴最小设定单位mm0.001
主国际功率KW13KW/15KW
滚柱线轨上银/力士乐
丝杆X轴4008
丝杆Z轴4008
刀架形式排刀/八工位刀塔
刀方尺寸mm*mm30*30
卡盘12寸
排屑自动排屑机
乐虎形式30°
直播外形尺寸mm3850*2000*1900
直播净重kg7800

直播图片:

 

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